|The modern standard:|
IEC C13 cord outlet and C14 chassis inlet.
Most of these old types are obsolete and not often encountered. This article serves primarily to document the '163' type which was prevalent enough and used on enough equipment of high calibre (esp. HP) that there is still some demand for missing cordsets. A few other types are thrown in as examples of the earlier diversity.
A cordset is a combination of a cord inlet, cord and cord outlet.
To my observation, the most popular of the predecessors to the IEC C13/C14 standard is that shown in the photo to the right. This is sometimes referred to as an "oval" connector, although the shape is not really oval or elliptical. It was used extensively by Hewlett-Packard and many other manufacturers in the 1960's. The earliest instances of use I have noted are on a HP-3440A DVM from 1965 and a Friden SBT10 mechanical calculator, manufactured in 1964 but introduced in 1959. Connectors of this type were still being installed on new equipment up to at least the late 1970's.
Some documentation indicates the cord outlet was designated as PH-163. For purposes here I'm going to refer to the format as the '163' type, for lack of any better designation.
Belden manufactured cordsets with these connectors. Apparently the power-cord division of Belden is now part of Volex. The Belden/Volex part numbers for North American cordsets (common NEMA 5-15P cord inlet (plug) on the other end) are 17952 and 17280, the two having different polarisation (more on this below).
Most of the cordsets I have encountered with this connector have the Belden name on them, even those which also have a more prominent equipment manufacturer label. Perhaps it was a Belden design that they successfully marketed to many equipment manufacturers, to become a de-facto standard.
See also the Japanese Calculator type to add to any confusion.
How much of a crisis this is depends upon how much of a stickler one is for such safety issues. It is primarily a concern when servicing or working inside equipment, it is not likely to be an issue for basic operation. Here's one take on it: DOE-Hanford - Lesson Learned.
Ain't standards great.
Web searches with the Belden/Volex part numbers or "PH-163 power" may turn up sellers of cordsets. Alternatively, replacement of the chassis inlet may be possible.
Some Japanese equipment from the 1960's and early 1970's, notably desktop calculators, have a connector very similar, but not identical, to the 163 type (comparison photo).
The pin spacing seems to be the same as the 163 type, but the male pins are of smaller diameter and the housing corners are square. The male pins also have a tensioning slot cut in them, visible in the photo.
163 cord outlets fit in the Japanese equipment chassis inlets, but the pins may not grip well. The Japanese cord outlets do not fit in 163 chassis inlets due to the square corners.
Who knows how or why this situation came about, but it reminds me of the integrated circuits Sony made for it's calculators in the late 60's/early 70's: they appear to be a standard 14-pin DIP package, but are a little wider. Just enough such that they are not interchangeable.
Replacement of the chassis inlets of this type in many cases is trivial: IEC chassis inlets differ in size only nominally.
This one is obvious, standard NEMA 5-15 connectors in cord outlet and chassis inlet form.
Makes a lot of sense one might think: just use an ordinary extension cord.
The difficulty is a lot of ordinary extension cords will not fit in the recessed chassis inlet, so cordset availability is still an issue.
It also requires a lot of panel space, making it undesirable for use on smaller or lighter equipment.
This cord outlet came with a Systron Donner 1037-5 Counter from 1967. There is a label "Hart-Lock" on the housing. "Hart-Lock" is a tradename, they make many connectors, I'm not sure where this one lies between standard and proprietary.
This connector is kind of like a down-sized NEMA industrial connector, it twists to lock. The round center pin is used in the Systron Donner as Earth but this may be a non-standard use. The housing is bakelite, it is polarised by the different blade sizes, and is rated for 15A/125V, 10A/250V.
Seems like a nice design, too bad it didn't catch on.
Although, this may be it:
Hubbell 7484 to 7487,
declared as 3-wire, non-grounding, however.
European Giant Pin
The cord outlet came with a Lagomarsino mechanical calculator. The chassis inlet is from a Philips PW-4032 electronic counter. These would date from somewhere in the late-1950's to early-1960's. These instances of use and the design suggest the format was European, perhaps it was common there, although it also looks similar to the old kettle and kitchen appliance connectors of North America.
The pins on these are about 6mm in diameter.
Note the cord outlet is only two-wire, while the chassis inlet has a third contact for Earth on the top and bottom edges; presumably there was a corresponding grounded cord outlet.
This is from a Hermes mechanical calculator from the late 1960's.
These two were found on Monroe 600-series desktop calculators from 1971 (model 650 on the left, 610 on the right). (The calculators were actually OEM'd by Canon.) The housing is obviously different, the pin spacing is also inconsistent. Who knows why we ended up with this seemingly pointless differentiation. Perhaps the round one - which is a little larger - was designed first and then the designers decided they wanted a smaller housing to fit on a smaller calculator case.
The rectangular one was received with the cord chopped off - only a few inches remaining - but thankfully enough that a new cord could be spliced onto it.
|IEC chassis inlet replacing that of a 163 type.|
If one doesn't mind modifying the equipment, it is often possible to fit an IEC standard C14 chassis inlet in place of an old type. Sometimes the location of the connector in the corner of a panel or proximity to other chassis parts inhibits such a modification.
For some old types, a permanent modification can be avoided by constructing an adapting bezel from some sheet plastic or aluminum. Snap-in IEC chassis inlets - being smaller as they do not have the screw mounting wings - may help in avoiding a permanent modification.
Shown in the photo is the interior of an HP-5216A Counter with an IEC connector replacing the original 163 connector. The chassis opening had to be enlarged in one dimension and the screw holes in the chassis were 'moved out' about 1/32-inch or 1mm each. Note the remaining curve where the old opening was slightly wider than required by the IEC connector, and how the screw hole has been adjusted (nut removed).
Sometimes while doing these modifications I envision someone in the distant future looking at the equipment and being deceived into believing the IEC connector was around years before it in fact was.
I try not to lose sleep over the thought.
|Obsolete AC-Power Equipment Connectors||bhilpert